2D CNC Wire Bending Machine with Butt Welding

Product Discontinued

2D CNC Wire Bending Machine with Butt Welding

2D CNC Wire Bending Machine with Butt Welding Specification

Product Type
2D CNC Wire Bending Machine with Butt Welding

Wire Material
Steel, Stainless Steel, Galvanized Wire, Aluminum

Inlet Diameter
1.5 mm to 6 mm

Outlet Diameter
As per wire specification (typically same as inlet)

Voltage
380V / 415V, 3 Phase, 50/60 Hz

Power
7.5 kW

Dimension (L*W*H)
2800 mm x 1100 mm x 1700 mm

Usage
Automated 2D shape wire bending with butt welding for industrial and manufacturing applications

Weight
Approx. 1800 kg

Color
Blue & White

Program Storage
Up to 100 different programs

Cooling System
Air-cooled for welding section

Bending Angle Range
0180 continuous

Servo Motor
High-precision servo motor drive

Wire Feeding Speed
up to 100 m/min

Control System
CNC with touchscreen interface

Safety Features
Emergency stop, safety enclosure, fault alarm indicator

Air Pressure Required
0.50.7 MPa

Production Capacity
Up to 20 pieces per minute (depends on wire and shape complexity)

Wire Cutting System
Integrated automatic cutting

Bending Accuracy
0.2 mm

Butt Welding System
Integrated, automatic with cooling

Noise Level
<75 dB(A)

Operator Interface
HMI touchscreen (multi-language support)

Operation Mode
Fully automatic, manual override

About 2D CNC Wire Bending Machine with Butt Welding

Specification

Machine Model	2.5-6mm	3-8mm	4-10mm or 4-12mm
Power Supply	3Phase 4 Wire ground wire , 380V,50Hz	3Phase 4 Wire ground wire , 380V,50Hz	3Phase 4 Wire ground wire , 380V,50Hz
Wire Straightening wheel quantity	22 group (made by Cr12 with nation standard)	22 group (made by Cr12 with nation standard)	28 group (made by Cr12 with nation standard)
Bending Mould	Made of SKD 11/51 with hardness 62	Made of SKD 11/51 with hardness 62	Made of SKD 11/51 with hardness 62
Wire Feeding Roller No.	3 groups (made of Cr12, fine polishing heat treathardness reaches 58,with high wear resistance)	3 groups (made of Cr12, fine polishing heat treat hardness reaches 58,with high wear resistance)	3 groups (made of Cr12, fine polishing heat treat hardness reaches 58,with high wear resistance)
Servo Motor Capacity	6.3kw servo motor(3.8kw for wire feeding, 1.5kw for bending,1kw for cutting)	6.3kw servo motor(3.8kw for wire feeding, 1.5kw for bending,1kw for cutting)	6.3kw servo motor(3.8kw for wire feeding, 3.8kw for bending,3.8kw for cutting)
Cutter Suitable Strength	Iron wire diameter 6mm	Iron wire diameter 8mm	Iron wire diameter 10mm or 12mm
Suitable Wire range	Standard iron wire 2.5-6mm	Standard iron wire 3-8mm	Standard iron wire 4-12mm
Wire feeding length	No limit	No limit	No limit
Data Storage no.	10000 groups of data, each group has 300 pcs of actions
Maximum Bending Speed	300 r/min, Angle +/-180	300 r/min, Angle +/-180	50 r/min, Angle +/-180
Wire Feeding Speed	Max 100m/min	Max 100m/min	Max 27m/min
Production Speed	20-25pcs/min(take square 200*200mm as an example)	20 25pcs/min(take square 200*200mm as an example)	8-10pcs/min(take square 200*200mm as an example)
Bending Prcision	+/-0.5mm	+/-0.5mm	+/-0.5mm

Precision Bending and Integrated Butt Welding

Achieve superior bending accuracy of 0.2 mm with this advanced machine, which supports continuous angles between 0 and 180. Its automated butt welding system, with efficient air cooling, guarantees robust joints without compromising production speed or wire integrity-ideal for manufacturing complex 2D wire shapes on demand.

User-Friendly Control and High-Speed Production

The CNC touchscreen interface allows for multi-language support and easy adjustments, enabling operators to store up to 100 different bending programs. With an impressive wire feeding speed of 100 meters per minute and a production capacity of up to 20 pieces per minute, it supports greater workflow efficiency in any industrial setting.

Safety, Versatility, and Robust Performance

Equipped with safety enclosures, emergency stop, and fault alarm indicators, this machine prioritizes operator protection. Its versatility extends to various wire materials and diameters, while the reliable servo motor drive maintains consistent, quiet operations below 75 dB(A). Operating in fully automatic or manual modes, it adapts to diverse production requirements.

FAQ's of 2D CNC Wire Bending Machine with Butt Welding:

Q: How does the CNC wire bending machine ensure high accuracy in bends?

A: It features a high-precision servo motor drive and a CNC control system that offer fine operational adjustments, delivering consistent bending accuracy of 0.2 mm for every wire shape produced.

Q: What types of wire materials can this machine process?

A: The machine is compatible with steel, stainless steel, galvanized wire, and aluminum wires with inlet diameters ranging from 1.5 mm to 6 mm, allowing for flexibility in production according to different application needs.

Q: When is it beneficial to use the integrated butt welding system?

A: The automatic butt welding system is essential when strong, seamless joints are required in the finished wire shapes-particularly for industrial use where durability and structural integrity are important.

Q: Where is this wire bending machine typically used?

A: It is found in manufacturing plants and industrial facilities across India where automated precision wire forming and welding are necessary, such as in automotive, construction, and custom fabrication sectors.

Q: What is the process for changing wire programs or setups?

A: Operators utilize the CNC touchscreen interface to select or store up to 100 different programs. Changes can be made quickly by accessing the HMI and following guided prompts to ensure minimal downtime during setup changes.

Q: How does the integrated cooling system benefit welding operations?

A: The air-cooled welding section ensures that the butt welding process maintains optimal temperatures, preventing overheating and extending the lifespan of welding components while maintaining reliable joint quality.

Q: What are the operational advantages of using this machine in production?

A: Key advantages include rapid wire feeding (up to 100 m/min), high production capacity (20 pieces/min), fully automatic operation, multi-language HMI support, and robust safety features-all contributing to greater efficiency and worker safety.